Pre-requisites for this post:
Flow Boundary Conditions
All information below is based on calculations in posts listed above
Cyclonic jetting cluster basis
- Four heads, each at 7.5 m³/hr, produced sand in 10% salinity water
Upper boundary – erosion velocity
- API RP 14E: 3.7 m/s (12.2 ft/s)
- McLaury-Shirazi (SPE 56812): >30 m/s (>100 ft/s)
- 1” pipe for single unit, 2” for four units
Lower boundary – horizontal and vertical transport velocity
- Durand-Wasp: VMT-H = 0.65 m/s (2.1 ft/s)
- 2X Stokes Settling @ VMT-H = 1440 µm
Boundary Conditions: 0.65-3.7 m/s (2.1-12.2 ft/s)
Pipe use: 1-2 hours per day
Slurry outlet/header piping = 2” CS/DSS pipe sufficient for duty
Mechanical Design
ASME 31.11 for slurry piping transport systems
- Horizontal runs sloped (1:100)
- Elbows at long radius or 5R/10R
- >10D between elbows
- Eccentric reducers
Full port valves of gate or rotating disc
Sample ports on vertical upflow only
Operation
NEVER introduce slurry into empty piping or process equipment
- Pre-fill with (moving) water
- Post-flush all piping
Next week I will start the discussion slurry dewatering and disposal for jetting systems.
References:
- Rawlins, C.H., “Design of a Cyclonic Solids Jetting Device and Slurry Transport System for Production Systems”, paper 166118, presented at the SPE Annual Technical Conference and Exhibition, New Orleans, LA, 30 September – 2 October, 2013. https://doi.org/10.2118/166118-MS